Plastic Insulated Food Carrier 90L Rotomolded LLDPE Hot Cold Holding Box GN Pan Storage 635x460x640mm

This plastic insulated food carrier is the plastic-body answer to the stainless steel holding cabinet, and for most catering operations it is the better answer. The body is a single rotomolded piece of food-grade LLDPE with a double wall and 30 mm of high-density polyurethane foam between the two skins, so the 90 litre cavity holds hot pans above 60 C and chilled pans below 5 C for up to six hours with no electricity of any kind. Nothing in the construction can rust, corrode, dent permanently or delaminate, which removes the three maintenance items that dominate the service life of metal cabinets.

Weight is where plastic wins commercially. At 15 kg net the carrier is light enough for a single steward to lift onto a van bed or a dock plate, while the moulded double wall keeps the shell rigid when the box is fully loaded at around 45 kg gross with pans. The interior is smooth, non-porous and seamless, so there are no seams, rivets or corners to trap food residue, and the unit can be washed with a hose and standard sanitizer rather than needing a dedicated pot-wash cycle. For buyers running HACCP or BRC audits, that translates into a cleaning procedure that is short, verifiable and repeatable.

• Plastic Body, Zero Corrosion: Food-grade LLDPE has no metal content, so chlorinated sanitizer, steam, salt air and daily wash-down cannot rust, pit or stain the carrier the way they attack stainless welds and hinges.
• Double Wall Rotomolded Shell: The inner and outer skins are moulded as one seamless piece with 30 mm of PU foam in the cavity, giving rigidity under load and thermal performance without a metal frame.
• Six Hour Hot or Cold Holding: Hot pans stay above the 60 C food safety threshold and pre-chilled product stays below 5 C for up to six hours, verified on a logged cooling curve during batch inspection.
• Hygienic Seamless Interior: A smooth interior with no seams, rivets or dead corners means residue cannot collect, so cleaning is a single wash and rinse step that holds up under hygiene audit.
• Lightweight at 15 kg Net: About 40 percent lighter than an equivalent steel cabinet, which reduces lifting injuries, allows one-person loading onto a van, and cuts fuel cost on multi-drop routes.
• Food Contact Compliant: The resin is a food-contact grade LLDPE and the finished part is supplied with an SGS test report, so the carrier can be specified in export markets that require documentary evidence.

The plastic carrier is used by contract caterers, restaurant chains, hospital and care-home kitchens, school dining services, ship and offshore galleys, food factories transferring batches between hygiene zones, and event companies running off-site banqueting. It is also the default choice for cold chain work, such as chilled dessert, dairy and meal-kit transport, because the same unit holds below 5 C once the cavity has been pre-chilled. Where a kitchen already owns stainless steel cabinets, this carrier is typically introduced for the wet, high-wash and outdoor legs of the operation, which is where steel deteriorates fastest.

Each carrier is packed one piece per PE bag with corner protection in a five-layer export carton of 645 x 465 x 645 mm at 17 kg gross, roughly 110 pieces per 20GP and 270 pieces per 40HQ, with mixed loading of heated carriers, soup carriers, beverage dispensers and cooler boxes available to optimize freight. Manufacture and inspection are carried out by SHANGHAI TOPGREEN INDUSTRIAL CO., LTD in its own rotational moulding plant, where mould design, foam injection, hardware assembly and export packing are controlled in one facility. Every lot passes a wall thickness audit at four points, a foam density check, a latch cycle test, a loaded caster roll test, a logged temperature hold verification and a packed carton drop test, and a batch report is available on request. The carrier carries a twelve month warranty on shell, door hardware and casters, with gaskets, latches, vent caps and wheels stocked as service spares. Custom colours, embossed logos, printed front panels, private-label manuals and customer carton artwork are supported for OEM programmes, and pre-production samples can be supplied before a bulk run is released.